Hazards at Fabrication Yard – 3D Safety Animation for L&T Hydrocarbon Engineering Ltd. 

Hazards at Fabrication Yard – 3D Safety Animation for L&T Hydrocarbon Engineering Ltd.

1. The Premise

L&T Hydrocarbon Engineering Ltd. (LTHE), a strategic business arm of Larsen & Toubro, runs complex fabrication yards and modular construction projects critical to India’s oil and gas infrastructure. At its Hazira MFF (Modular Fabrication Facility), the team required an engaging audio-visual training solution to standardize safety awareness around common fabrication yard hazards.

To bring this to life, LTHE partnered with CORE-EHS, leveraging our expertise in realistic 3D safety animation to create a fully customized English-language safety training movie.

2. The Challenges

• LTHE needed a solution that would eliminate verbal inconsistencies across induction teams and shifts.
• With an influx of workers and contractors, over 30% of new entrants struggled to grasp key hazards during manual onboarding.
• The training content had to reflect real-world scenarios while being engaging enough to hold attention during fast-paced onboarding rotations.
• Stringent timeline and compliance expectations made it crucial that the video adhered to internal SOPs and EHS guidelines.

3. The Solution

CORE-EHS developed a high-quality audio-visual training movie focused on fabrication yard hazards.

Scope of Work:

• A 3D animated training video (5–7 minutes) showcasing:
  • Unsafe lifting practices
  • Confined space hazards
  • Traffic movement and heavy machinery risks
  • Emergency preparedness
• Developed using actual site reference materials and safety documentation provided by LTHE.
• Professional voiceover in English, suited for a multilingual audience accustomed to visual cues over heavy documentation.
• Video output in .mp4 format, ready for deployment in digital kiosks and training halls.

Delivered within a 30-day cycle, the final product met both the technical depth required by LTHE and the practical usability demanded by their ground teams.

4. Resulting Benefits

• Training time reduced by 38%, allowing quicker onboarding of contract workers.
• Safety protocol recall improved by 49%, as measured in post-induction quiz scores.
• EHS trainers reported a 42% reduction in repeated clarifications, thanks to visual reinforcement.
• The video received positive internal feedback and was categorized as a “model resource” for site-specific training under L&T’s larger safety framework.
• It also helped LTHE meet audit-readiness goals with a digitally verifiable training tool.

This project illustrates how CORE-EHS delivers bespoke, fabrication-specific safety animation to high-impact industrial leaders like LTHE. By transforming static safety information into engaging, scalable digital assets, we help teams reduce incidents and elevate safety awareness.