Deploying 12-Module English Safety E-Learning Suite for a Global Fiber-Based Materials Leader 

Published on 24 November, 2025

Deploying 12-Module English Safety E-Learning Suite for a Global Fiber-Based Materials Leader

1. The Premise

Ahlstrom-Munksjö, a world-class manufacturer of sustainable fiber-based materials, operates a SEZ unit at Mundra, Gujarat, where regulatory compliance, worker safety, and operational training are pivotal to maintaining international standards. To elevate their internal training practices, the company turned to CORE-EHS to design and implement an English-language digital safety learning suite, supported by robust tracking and reporting.

The objective was to introduce standardized, scalable, and auditable e-learning modules for all operational staff and contractors—especially those in high-risk roles.

2. The Challenges

While Ahlstrom-Munksjö was already committed to high EHS standards, there were pressing gaps in training delivery:

• Existing sessions were manual and inconsistent, with trainers often tailoring content ad hoc.
• English was required as the official training language due to international compliance expectations, but current materials lacked professional polish.
• No centralized system existed to track participation or generate learning reports, risking audit inefficiencies.
• Periodic knowledge gaps led to safety issues—nearly 1 in 3 near-misses were tied to inadequate understanding of key safety procedures.

The company needed a complete safety learning system, in English, with transparent usage and reporting metrics.

3. The Solution

CORE-EHS, delivered a comprehensive 12-module e-learning suite, designed in professional English and hosted on a platform with active learner tracking and admin access.

Key Modules Delivered:

1. Process Safety
2. Warehouse Safety
3. Electrical Safety
4. Defensive Driving Techniques
5. Machine Guarding & Operator Safety
6. LOTOTO
7. Fall Protection / Work at Height
8. Foundations in Health & Safety (IGC1)
9. Accident Investigation & Prevention
10. Gas Safety
11. Confined Space Risk Management
12. Work Equipment – Hazards & Controls

Features:

• Clean, industry-specific animation and scripting in English.
• Fully online delivery with one admin login and 100 user accounts.
• Automated daily tracking dashboard for learner progress.
• Monthly reporting for audit and documentation compliance.
• 9-month platform validity for repeatable training and reinforcement learning.

The program was tailored for SEZ regulatory frameworks, delivered as a zero-rated supply under IGST Section 2(23) read with Section 16.

4. Resulting Benefits

The launch of the e-learning suite marked a significant shift in how Ahlstrom-Munksjö handled internal safety learning:

• Course completion rate reached 89% in the first 60 days, a massive jump from the 42% previously recorded through manual training.
• Training session time dropped by 47%, allowing shift managers more flexibility without sacrificing content depth.
• The platform produced monthly learning reports with 100% accuracy, now used as part of site audit submissions.
• Feedback from plant supervisors showed a 61% improvement in worker confidence when responding to safety incidents.
• The company now has a replicable model to roll out similar training to other sites and subcontractor teams.

This digital transformation positioned Ahlstrom-Munksjö as a leader in SEZ-compliant e-learning adoption for industrial safety.

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